How do materials fail, and how can we design stronger, tougher, and more resilient ones? Published in #PNAS, our physics-aware AI model integrates advanced reasoning, rational thinking, and strategic planning capabilities models with the ability to write and execute code, perform atomistic simulations to solicit new physics data from “first principles”, and conduct visual analysis of graphed results and molecular mechanisms. By employing a multiagent strategy, these capabilities are combined into an intelligent system designed to solve complex scientific analysis and design tasks, as applied here to alloy design and discovery. This is significant because our model overcomes the limitations of traditional data-driven approaches by integrating diverse AI capabilities—reasoning, simulations, and multimodal analysis—into a collaborative system, enabling autonomous, adaptive, and efficient solutions to complex, multiobjective materials design problems that were previously slow, expert-dependent, and domain-specific. Wonderful work by my postdoc Alireza Ghafarollahi! Background: The design of new alloys is a multiscale problem that requires a holistic approach that involves retrieving relevant knowledge, applying advanced computational methods, conducting experimental validations, and analyzing the results, a process that is typically slow and reserved for human experts. Machine learning can help accelerate this process, for instance, through the use of deep surrogate models that connect structural and chemical features to material properties, or vice versa. However, existing data-driven models often target specific material objectives, offering limited flexibility to integrate out-of-domain knowledge and cannot adapt to new, unforeseen challenges. Our model overcomes these limitations by leveraging the distinct capabilities of multiple AI agents that collaborate autonomously within a dynamic environment to solve complex materials design tasks. The proposed physics-aware generative AI platform, AtomAgents, synergizes the intelligence of LLMs and the dynamic collaboration among AI agents with expertise in various domains, incl. knowledge retrieval, multimodal data integration, physics-based simulations, and comprehensive results analysis across modalities. The concerted effort of the multiagent system allows for addressing complex materials design problems, as demonstrated by examples that include autonomously designing metallic alloys with enhanced properties compared to their pure counterparts. We demonstrate accurate prediction of key characteristics across alloys and highlight the crucial role of solid solution alloying to steer the development of alloys. Paper: https://lnkd.in/enusweMf Code: https://lnkd.in/eWv2eKwS MIT Schwarzman College of Computing MIT Civil and Environmental Engineering MIT Department of Mechanical Engineering (MechE) MIT Industrial Liaison Program MIT School of Engineering
Advanced Composite Material Design
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Summary
Advanced composite material design is the process of creating materials made from two or more distinct components, engineered to achieve superior mechanical, thermal, or electrical properties for specific applications. Recent innovations combine AI-driven simulations, novel manufacturing methods, and strategic reinforcement techniques to produce lighter, stronger, and more adaptable materials for industries like aerospace, robotics, and automotive engineering.
- Explore AI-driven tools: Consider using machine learning and simulation platforms to predict material behaviors and accelerate the design of composites with unique combinations of strength, toughness, and flexibility.
- Customize reinforcement strategies: Experiment with advanced additives like nanotubes or fiber orientation methods, such as filament winding, to fine-tune the strength and durability of composite materials for your project requirements.
- Prioritize efficient manufacturing: Look for innovative fabrication techniques, including cold spraying or unified simulation frameworks, to streamline production and maintain high-performance characteristics in your final composite products.
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This is a summary post on my work on advanced FE formulations for the simulation of soft multifunctional composite materials, which are characterised by incompressible hyper-viscoelastic material models. These materials find numerous applications in #SoftRobotics and #SoftTissues. This work would not have been possible without collaboration with Mokarram Hossain and Jiong Wang's group. My philosophy in developing these formulations has been to (i) use mixed displacement-pressure formulation to achieve robustness and reduce number of loadsteps, (ii) use higher-order elements to achieve computational efficiency, (iii) employ minimal DOFs per node (avoid introducing additional DOFs just for the sake of it), and (iv) keep the formulations simpler and present them in an easy-to-follow manner (instead of scaring away interested readers with unnecessarily complex maths), to develop a unified framework for elastostatics and implicit and explicit elastodynamics, primarily using (quadratic) Bézier elements. (Quadratic Lagrange elements either fail or work poorly for explicit dynamics problems.) 1. Bézier elements based unified FE framework in IJNME (2019). Linear problems: https://lnkd.in/d5zXcSyJ Nonlinear problems: https://lnkd.in/dvDbqaZA 2. Linearised mixed displacement-pressure formulation that results in symmetric matrix system of equations in Mechanics of Advanced Materials and Structures (2020). https://lnkd.in/emEpeEc7 3. Soft to hard magneto-viscoelastically coupled polymers in Mechanics of Materials (2022). https://lnkd.in/dt4UxeuU 4. Coupled Electromechanics in CMAME (2020). https://lnkd.in/dN3kTuXX 5. Elastodynamics and wave propagation in incompressible materials in Acta Mechanica (2021). https://lnkd.in/eFTD8RQk 6. Morphoelasticity (growth/atrophy) in JMPS (2021). https://lnkd.in/dhydF46S 7. Coupled electro-mechanical growth in CMAME (2023). https://lnkd.in/dTHTZj3T 8. Mixed formulations for multimaterial problems in CMAME (2024). https://lnkd.in/eDEaMnGq 9. Coupled magneto-mechanical growth in JMPS (2025). https://lnkd.in/dsavndZb Please feel free to email if you want soft copies of any of the papers.
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We are excited to announce the publication of our latest work on "Boron Nitride Nanotubes Induced Strengthening in Aluminum 7075 Composite" in Advanced Composites and Hybrid Materials journal Al7075 has long been a benchmark for lightweight, high-strength structural metals. In this study, we’ve taken Al7075 to the next level by reinforcing it with boron nitride nanotubes (BNNTs), achieving an exceptional ~637 MPa ultimate strength 2.9x stronger than cast Al7075 alloy while maintaining excellent ductility with >10% elongation to necking. To overcome the challenge of dispersing BNNTs effectively in Al7075 powder, we developed an innovative multi-step process, including ultrasonication and milling at cryogenic temperatures. The composite powder can also be cold sprayed to form high-strength Al7075-BNNT coatings. SPS of Al7075-BNNT powder enabled the creation of a homogeneously reinforced composite with ultra-fine grains and robust interfacial bonding. The work delves deep into the synergistic strengthening mechanisms, including Hall-Petch, Orowan, dislocation-induced strengthening, and load transfer effects, revealing how BNNT dispersion can improve strength without sacrificing ductility. These findings open exciting opportunities for applications in aerospace, next-generation vehicles, and racing/automotive industries, where ultra-lightweight, ultra-strong materials are essential for performance and fuel efficiency. Thanks to my Postdoc Sohail M.A.K. Mohammed for leading this effort with incredible co-authors Ambreen Nisar, PhD, Denny John, ABHIJITH K S,Yifei Fu,Tanaji Paul, Alexander Franco Hernandez, and Sudipta Seal Enjoy reading the article: https://lnkd.in/eu8eHGsM Cold Spray and Rapid Deposition (ColRAD), Cam C., BNNT (Boron Nitride Nanotubes) #MaterialsScience #BNNT #Aluminum #AerospaceEngineering #Innovation #SPS #Research #LockheedMartin #BlueOrigin
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The trade-off between stiffness and toughness in materials engineering has long been a challenge. A recent study introduces an innovative approach that combines physical experiments, numerical simulations, and artificial neural networks to discover microstructured composites with optimal stiffness-toughness trade-offs efficiently. Given my current focus on AI and past work exploring computational design and meta materials, I recognize the significance of this development. This method advances material design by bridging the simulation-to-reality gap without requiring expert knowledge, utilizing a nested-loop workflow for high sample efficiency. It also automates the identification of toughness enhancement mechanisms, offering a blueprint for computational design across various disciplines. This study highlights the impact of AI in transforming materials engineering. #AI #MaterialsEngineering #Metamaterials #ComputationalDesign https://lnkd.in/eMYp5gjH
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Frac Plug Fact - Filament Wound Design – Engineering Strength & Performance One advantage of filament winding is the design flexibility it offers. This process allows manufacturers to fine-tune material properties by selecting the right combination of resin, glass, and winding patterns to meet specific performance needs. 🌉 Material Selection – Tailoring the Composite The choice of resin and glass directly impacts the strength, durability, and compatibility of the final product. Depending on factors like: ✔️ Mechanical forces the part will experience ✔️ Wellbore conditions (temperature, pressure, chemical exposure) ✔️ Cost targets Different combinations of glass fiber types and resin formulations can be used to optimize performance. 🧶 Winding Patterns – Controlling Strength & Load Resistance Beyond material selection, the way fibers are wound onto the mandrel determines how the composite will perform under stress: 🔹 Tight Spiral Winding – Enhances burst and collapse resistance, ideal for withstanding high external pressure. 🔹 Longer Wind Angles – Improves tensile strength, making the component more resistant to axial forces. 🔹 Layered Angles – By alternating fiber orientations between layers, the composite can be engineered for balanced strength across multiple load conditions. Filament wound composite isn't just about building composite structures—it’s about engineering material performance at the fiber level, ensuring each component meets the exact demands of the application.